CJ buggy build

[klungly]

Presses on the axle seal, set the pinion preload and pinion nut torque. Welded on the hydraulic ram clamp feet. This axle is almost done, I think... I used an old bearing out race to press in the new seal. I was getting frustrated trying to tap it in with a hammer. It worked amazingly well.

Sent from my SM-G950U using WAYALIFE mobile app

 

[WJCO]

View attachment 287521 I used an old bearing out race to press in the new seal. I was getting frustrated trying to tap it in with a hammer. It worked amazingly well.

I've never seen anybody do that before but great idea. Glad to see it worked.

 

[jesse3638]

Finally got a contact patch I'm happy with and still kept backlash in tolerance. View attachment 287248 now to press on the new bearings and set pinion bearing preload and torque the pinion nut. Happy to be almost done with the gears.

Sent from my SM-G950U using WAYALIFE mobile app

This thing is awesome. I bet you're happy to be finished with the gears. It sounds very tedious

Sent from my 2PYB2 using WAYALIFE mobile app

 

[klungly]

I've never seen anybody do that before but great idea. Glad to see it worked.

I was thinking there has to be an easier way, and it worked suspiciously well.

Sent from my SM-G950U using WAYALIFE mobile app

 

[klungly]

This thing is awesome. I bet you're happy to be finished with the gears. It sounds very tedious

Sent from my 2PYB2 using WAYALIFE mobile app

Yeah, very happy to be done with them. Thank you!

Sent from my SM-G950U using WAYALIFE mobile app

 

[klungly]

Didn't get a lot of time to work on the cj today. I at least took off both knuckles and drilled them to 23/32th then reamed them to 3/4. The reamed was too long so I had to take it out of the vise and setup on the table. Turned an already sketchy setup even sketchier. I made a couple 10° fixtures to get the holes to line up with the drill bit. And clamped the knuckles onto them.

Sent from my SM-G950U using WAYALIFE mobile app

 

[klungly]

I put the axle under the jeep, space is kinda limited here. Started to work on the cage again, made some pillars to tie into the windshield cross member. going to leave the knuckles off for now until oi can get the high steer arms finished.

Sent from my SM-G950U using WAYALIFE mobile app

 

[jesse3638]

I've never seen anybody do that before but great idea. Glad to see it worked.

I had a similar issue trying to get the new pinion seal installed on my Titan. Went to Lowe's and got a 2 to 3" abs pipe fitting. I could hot that and it worked well to get it started. I drove it as far as I could then used a 1/2" wooden dowel to seat it. That was an hour job which turned into a 4 hour one..haha

Sent from my 2PYB2 using WAYALIFE mobile app

 

[klungly]

I had a similar issue trying to get the new pinion seal installed on my Titan. Went to Lowe's and got a 2 to 3" abs pipe fitting. I could hot that and it worked well to get it started. I drove it as far as I could then used a 1/2" wooden dowel to seat it. That was an hour job which turned into a 4 hour one..haha

Sent from my 2PYB2 using WAYALIFE mobile app

I love those kind of solutions. Theyseem to make the job take forever but you feel like a genius when it works.

Sent from my SM-G950U using WAYALIFE mobile app

 

[klungly]

Did some work on the role cage. Started to fill below the passenger and driver windows. The passenger side tubes are made, one to go on the driver side when my hole saw gave out.

Sent from my SM-G950U using WAYALIFE mobile app

 

[klungly]

Finished cutting and notching tubing for the driver sideput the knuckles on put the axle shafts I and the unit bearings on put the locking hubs in

Sent from my SM-G950U using WAYALIFE mobile app

 

[black pearl]

This thing is looking great! I enjoy watching the progress.


Sent from my iPhone using WAYALIFE mobile app

 

[OverlanderJK]

You’re doing some great work but holy hell, how do you work that type of stuff in that garage. Lol cramped and stuff everywhere. (Says the guy with the mess of parts all over his garage for the last month)


Sent from my iPhone using WAYALIFE mobile app

 

[klungly]

This thing is looking great! I enjoy watching the progress.


Sent from my iPhone using WAYALIFE mobile app

Thanks man, hopefully it'll be on the trails soon!

Sent from my SM-G950U using WAYALIFE mobile app

 

[klungly]

You’re doing some great work but holy hell, how do you work that type of stuff in that garage. Lol cramped and stuff everywhere. (Says the guy with the mess of parts all over his garage for the last month)


Sent from my iPhone using WAYALIFE mobile app

Thank you. It's defiantly not my dream shop. It's not as bad as it looks lol.

Sent from my SM-G950U using WAYALIFE mobile app

 

[klungly]

I put a tire on for the hell of it. It's gonna be awesome.

Sent from my SM-G950U using WAYALIFE mobile app

 

[BABOOZLE]

I put a tire on for the hell of it. It's gonna be awesome. View attachment 288271

Sent from my SM-G950U using WAYALIFE mobile app

I wish I was helping you today. I spent all day hanging drywall on the ceiling. I hate drywall, [emoji24].


Sent from my iPhone using WAYALIFE mobile app

 

[wjtstudios]

I put a tire on for the hell of it. It's gonna be awesome. View attachment 288271

Sent from my SM-G950U using WAYALIFE mobile app

Amazing build, just read thru it for the first time. I love all the little genius solutions you came up with thru the process! Can wait to see it at the trail!


Sent from my iPhone using WAYALIFE mobile app

 

[klungly]

I wish I was helping you today. I spent all day hanging drywall on the ceiling. I hate drywall, [emoji24].


Sent from my iPhone using WAYALIFE mobile app

That doesn't sound fun, you should have come over.

Sent from my SM-G950U using WAYALIFE mobile app

 

[klungly]

Amazing build, just read thru it for the first time. I love all the little genius solutions you came up with thru the process! Can wait to see it at the trail!


Sent from my iPhone using WAYALIFE mobile app

Thank you, I cant wait until it's done either!

Sent from my SM-G950U using WAYALIFE mobile app